Brazing Alloys
01
Description
Recently, the company has been actively implementing new technical solutions for gas atomizing, which significantly improve the morphology of particles, reduce the number of satellites, and increase the fluidity of powders and the quality of weld coatings.
Atomized powders produced by JSC POLEMA are classified into two groups: powders for coatings and structural powders.
The first group includes over 200 types of powders for coatings using various methods, including self-fluxing nickel, iron, and copper alloys, tool steels, high-carbon and low-carbon steels and alloys, corrosion-resistant and heat-resistant steels and alloys, as well as tin- and zinc-based composite powders and alloys.
The variety of available powders for coatings, used in high-speed, detonation, gas-flame, and plasma spraying, gas-powder, plasma, induction, and laser welding, allows to solve specific problems of surface hardening and effective protection against wear and corrosion of machines and equipment parts operating under elevated temperatures, high mechanical stress, and with abrasive substances and in aggressive environments.
The second group includes structural powders, such as pressed powders of pure metals (chromium, molybdenum, tungsten, nickel, and titanium), copper-based alloys (bronze and brass), stainless steels, special alloys with high magnetic permeability (permalloys), and materials for shot jet processing of parts (tool steels).
Powders of this group are used for making sheet rolled products, bars, and non-ferrous and refractory metal forgings, tools, sintered and deformed parts, composite materials used in electrical engineering, electronics, tool engineering, machine engineering, aerospace industry, nuclear power engineering, vehicles, filters, gas absorbers, and other engineering areas.
02
specifications
For capillary brazing, our company produces a wide range of brazing alloys used in electrical engineering, electronics, tool industry, aircraft engine manufacturing, thermal power engineering, mechanical engineering, and other fields.
Brazing alloys allow to reduce the labor intensity of the brazing process, ensures precise dosing of the material, mechanizes brazing operations, and opens up opportunities for fundamentally new design and technological solutions.
JSC POLEMA is open for cooperation in this field, seeking to create and master industrial-scale production of new types and compositions of high-performance brazing alloys.
Brazing alloys allow to reduce the labor intensity of the brazing process, ensures precise dosing of the material, mechanizes brazing operations, and opens up opportunities for fundamentally new design and technological solutions.
JSC POLEMA is open for cooperation in this field, seeking to create and master industrial-scale production of new types and compositions of high-performance brazing alloys.
03
advantages
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Profound production experience
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Strict quality control of all produced materials
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In-house research laboratory
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Flexible discount system
04
Product names
Below are examples of product names:
You can contact our sales managers for more details at:
export_polema@metholding.com,
tel.: +7(4872)25-06-76.
AP-Cu58Mn32Ni8Si3 (PAN-3),
AP-CuMn25SiNiB (PAN-9),
AP-Cu70Mn24Ni5 (VPr-2),
AP-CuMn29Ni29Co5SiB (VPr-4),
AP-Ni58B.
AP-Ni58V,
AP-NiMn18CrMoCu (VPr-33),
AP-NiMn34Co10 (VPr-7),
AP-FeMn32Ni12Cu12SiB (P-87),
P-Cr13Ni69Si7B (No 5N),
P-Cr10Ni64Mo15Si7B (6MA),
P-CuSn5P7,
P-CuSn5P7-P,
P-Ti56Cu23Zr12Ni9 (VPr-16),
P-Ti44Zr24Cu16Ni16 (VPr-28),
P-Fe60NiCrB,
P-Cu53Zn21MnNi (P100),
P-Cu76Sn9Zn9Ni (P102),
P-Cu63Zn (PAN-212),
P-NiCr9FeSiB (VPr11-40N)
You can contact our sales managers for more details at:
export_polema@metholding.com,
tel.: +7(4872)25-06-76.
05
chemical composition
Our ready-to-be-used brazing alloys are classified into groups based on chemical composition and technological properties:
| Name | Brazing temp, °С | Weld strength, MPa | Application |
|
AP-Cu58Mn32Ni8Si3 (PAN-3) |
1000 | 300-350 | Brazing with flux agents 200 or 201, 209 of carbonic and alloyed structural steels and cast iron |
|
AP-CuMn25SiNiB (PAN-9) |
900 | 250-300 | Brazing with flux agent 209 for steels, and flux agent FPSN-2 for cast iron |
|
AP-Cu70Mn24Ni5 (VPr-2) |
1000-1040 | 280-360 |
Brazing alloy with increased heat and corrosion resistance. Brazing of heat exchange units made from heat- and corrosion-resistant steels and alloys |
|
AP-CuMn29Ni29Co5SiB (VPr-4) |
1000-1050 | 350 | Brazing of thin-walled structures of stainless steels (like 12Cr18Ni10Ti) and alloys. Increased corrosion resistance |
|
AP-Ni58B AP-Ni58V |
1080-1100 | 400-470 | Vacuum brazing of high-strength stainless steels and nickel alloys of thin-wall structures |
|
AP-NiMn18CrMoCu (VPr-33) |
1120 | σaverage 220 | Argon or vacuum brazing of stainless steels and heat-resistant alloys operating at high temperatures |
|
AP-NiMn34Co10 (VPr-7) |
1160 | 450-520 | Argon or vacuum brazing of thin-walled structures made of stainless steels and heat-resistant alloys |
|
AP-FeMn32Ni12Cu12SiB (P-87) |
1200 | 350-400 | Brazing of pipe joints in steel gas mainlines |
|
P-Cr13Ni69Si7B (No 5N) |
1200 | 280-300 |
Argon brazing of corrosion-resistant and heat-resistant steels. Joint strength at 800 °С of 200 МPа |
|
P-Cr10Ni64Mo15Si7B (6MA) |
1200 | 320-340 |
Argon brazing of corrosion and heat-resistant steels. Unbrazing temperature of 1230 °С |
|
P-CuSn5P7 P-CuSn5P7-P |
700-720 | 180-200 |
Brazing of copper and copper alloys with brazing agent PV-209. Substitute for high-silver brazing alloys PAg25, PAg45. P-CuSn5P7-P is a pressable modification of this brazing alloy |
|
P-Ti56Cu23Zr12Ni9 (VPr-16) |
960-970 | σaverage 400 |
Brazing of titanium and titanium alloys. Temperature of extended operation is 400 °С |
|
P-Ti44Zr24Cu16Ni16 (VPr-28) |
880-980 | σaverage 400 |
Brazing of titanium and titanium alloys. Temperature of extended operation is 400 °С |
| P-Fe60NiCrB | 1185 | 400 | Brazing of a high-speed compound tool in molten BaCl2 salt combined with tempering a cutting edge |
|
P-Cu53Zn21MnNi (P100) |
950-1000 | 260-300 | Brazing with brazing agents F-1, PV200 of hard WCo-type alloys with steel |
|
P-Cu76Sn9Zn9Ni (P102) |
940-960 | 260-300 | Brazing of brittle types of hard alloys |
| P-Cu63Zn (PAN-212) | 1015 | - |
A mix of a brazing alloy with a brazing agent. Brazing of tools made from TiW, WCo-type hard alloys |
|
P-NiCr9FeSiB (VPr11-40N) |
1100-1120 | - | Self-fluxing structural brazing agent for brazing corrosion-resistant steels and alloys in motor-building, and vacuum or argon brazing of segments of turbine blades |
06
miscellaneous
JSC POLEMA is open for cooperation in this field, seeking to create and master industrial-scale production of new types and compositions of high-performance brazing alloys.
07
Application areas
Aerospace Engineering
Transport
Agricultural Machines
Oil and Gas Industry
Electrical Engineering and FPS
Power Engineering